Tel : +66 2489 7115  Fax : +66 2489 7113 , Email : sales@igs.co.th      

wink

SUPERCUT FLEXIBLE DIES

 

MAXIMUM PERFORMANCE

Our SuperCut dies make convincing products because of their very high operating performance even in the basic versions. For certain materials and applications, however, it makes sense to increase the lifetime of a tool even further through special types of finishings. The flexibility, tolerance and magnetic adhesion of the dies remain fully preserved with all coatings and hardening processes.

OVERVIEW OF VARIANTS

  • Laser hardening is generally recommendable for cutting-through as well as for difficult-to-cut filmic materials in large quantities.
  • MC coating offers very good protection against wear when die-cutting abrasive (thermal) materials.
  • Particularly in the processing of very abrasive materials and inks (thermal paper, opaque white, luminous paints) in long runs, the MCR coating offers a considerable prolongation of lifetime, also in combination with laser hardening.
  • Especially with particularly “extreme” materials and very large quantities, MC plus coating prolongs the service life of the flexible die to a maximum.
  • Our four non-stick coatings are the optimum solution if you are combating ink and adhesive residues. The non-stick coating minimises these residues on the cutting edges and on the surface of the die, thus ensuring an undisturbed production process

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WISP® DIES (SHEET-FED OFFSET)

WIDE RANGE OF USES

Our Wisp® flexible dies are made from high quality materials using state-of-the-art CNC technology. These unique special flexible dies can be used in almost all sheet offset machines for any print formats.

Our innovative technology enables efficient in-line production: kiss-cutting, cutting-through, perforation, creasing and embossing can take place immediately after printing. This saves valuable time and significantly reduces your production costs. The ideal height (up to 1.5 mm) is set according to your material. Paper and card printing material measuring up to 0.4 mm in thickness can therefore be cut without any problems. Our various finishing options enable you to further increase efficiency.

SUITABLE FOR MACHINES BY:

  • Heidelberger
  • manroland
  • KBA
  • Komori
  • Ryobi
  • Sakurai
  • and more

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MCR COATING FOR FLEXIBLE DIES

The MCR coating substantially increases the life of your flexible dies, making it the optimum solution for abrasive materials and long runs. Particularly in the processing of very abrasive materials and inks (thermal paper, opaque white, luminous inks) and long runs, MCR offers a considerable prolongation of lifetime. 

SPECIFICATIONS

  • specially developed hard chrome composite
  • coating applied by galvano technique 
  • hardness approx. 1200 HV
  • combinable with Non-Stick
  • no additional tolerance differences
  • no impairing of the flexibility or magnetic adhesion

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NON-STICK COATINGS

Wink Non-Stick coatings for flexible dies minimise adhesive and ink residues on the cutting edge and die surface, ensuring an uninterrupted manufacturing process. The flexibility and magnetic adhesion of our dies are not at all impaired by our Non-Stick coatings.

ADVANTAGES

  • adhesive and ink residues on the cutting edge are minimised
  • perfect and clean die-cutting results
  • time saving due to less cleaning efforts
  • longer tool lifetime
  • can be combined with MC/MCR coating and laser hardening (apart from Non-Stick Silver)

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LASER HARDENING FOR FLEXIBLE DIES

Laser hardening is a process in which the tip of the cutting line is hardened by a laser, controlled by a specially developed computer controlled procedure. This gives maximum possible lifetime of the flexible die. Laser hardening is recommended generally for 'cutting through' as well as for difficult to cut (filmic) materials and long runs. 

ADVANTAGES

  • maximum possible lifetime (hardness at top of cutting line: 66-68 HRC)
  • trouble-free kiss-cutting and cutting through, also with difficult materials
  • no impairing of the flexibility
  • no magnetic adhesion loss
  • no additional tolerance differences

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PROSHIFT® TECHNOLOGY

LESS PRESSURE, MAXIMUM EFFICIENCY

Very often, labels include a high percentage of crosslines, e.g. rectangles. These shapes are fundamentally disadvantageous for die-cutting, however, and often cause problems in the die-cutting of lines across web direction. Help is at hand here with our ProShift® technology.

 

In a conventional, symmetrical arrangement of labels, the fact is that the greater the number and length of the crosslines, the more pretension is needed for these lines to be cut cleanly. With ProShift® flexible dies, however, the impressions are staggered in web direction. This reduces the length of the simultaneously cutting cross-lines, so that the cutting pressure can be considerably reduced.

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The advantages of the ProShift® principle are not just in die-cutting. The staggered structure of the labels also has a positive influence on the printing results and increases overall efficiency: 

  • perfect cutting results with minimum pretension
  • simple and stable matrix stripping
  • considerable reduction in cutting noise
  • longer lifetime of flexible dies and other machine parts
  • shorter setup times due to simple adjustment of cutting pressure
  • lower dot gain in printing and reduced "bouncing" of printing cylinders
  • higher production speeds possible in many cases

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FLEXIBLE ENVELOPE DIES

Wink envelope dies are available as window dies, profiles and separators with variable geometry. They are suitable for all common machine types and magnetic systems and are available with various types of lay-on with a bent edge or pin system. 

Our envelope dies are manufactured using the most up-to-date CNC technology to guarantee minimum tolerances and extremely high longevity, whether it be standard window dies, ripper perforations or security cuts. 

 

The patent pending EasyBend technology guarantees a simple and very accurate bend on the dies. 
The bending edge is a perforation generated by most modern laser technology, which ensures perfect bending and outstanding fitting onto the cylinder.

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POWERCUT® SOLID DIES

MAXIMUM POWER

For many applications in narrow web printing, solid rotary dies continue to be the first choice, e.g. for cutting very thick labels, cardboard packaging and non-woven fabrics. Our PowerCut® cylinders are convincing because of their precision and long life. Each cylinder is manufactured using the latest CNC technology and adapted precisely to your individual requirements.

DIMENSIONS

  • PowerCut® cylinders are hardened on principle and can be repeatedly reworked and resharpened.
  • All common working widths and diameters are available, special sizes on request.
  • Standard hight of cutting lines is 1.2 mm, of course other heights and several cutting depths on one cylinder are also no problem.

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MAGNETIC CYLINDERS

THE PERFECT MATCH TO SUPERCUT DIES

Excellent cutting results not only require an accurate flexible die. True-to-size magnetic carriers and anvil cylinders are equally vital. Only if all components are in flawless condition and perfectly adjusted, you will achieve premium cutting results.

Wink provides you with all you need - with outstanding quality and fastest delivery times. We use the latest high-tech equipment to manufacture high quality magnetic cylinders in all standard dimensions, as well as special formats, if requested by our customers. Our magnetic cylinders stand out for their maximum precision, optimum adhesion and high durability. 

In order to guarantee flawless cutting results, we strongly recommend to regularly have a check-up and gap measurement for all your magnetic cylinders. By using various grinding and repairing techniques, your cylinders can be restored to their original condition in many cases.

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PRINTING CYLINDERS

Printing cylinders form the basis of every printing machine and wetherefore manufacture them with the greatest care, in order to guarantee optimum fit and run-out accuracy. Wink printing cylinders are available for all standard flexo and letter press printing presses. Special designs are also possible based on drawings or samples. Positioning marks (axial and radial) can be added to the extremely finely honed cylinder bodies, in order to facilitate the mounting of the printing plates.

Larger cylinder types are also available as extra-light version with significantly reduced weight, so that a trouble-free installation is guaranteed. As an option, all cylinders can be coated with a hard anodized layer which increases the service life. Of course we also supply the corresponding gears, also available in hardened and ground quality.

 

In narrow web printing, sleeve technology has become very popular in recent years. In many new printing presses, the specially produced sleevescan easily be put onto the machine‘s carrier system with compressed air. 
As an optimised version to conventional plastic sleeves, we offer you sleeve cylinders made from aluminium, which are convincing with maximum precision and solid surface. Even when frequently changing the sleeves, avery high and constant accuracy is ensured.

It is also possible to change over older machines to sleeve technology, so that continuous printing without a seam is possible in these machines, as well. For this purpose, we provide you with the suitable mounting unit forquick and easy sleeve mounting, so that changeover times are reduced to a minimum.

 

  • Base material: high-tensile aluminium, steel, precision bearing
  • Sleeve system reduces weight
  • Surface finishing by anodizing on request
  • Run-out accuracy < 2/100
  • Cylindricity < 2/100  
  • Diameter: up to 300 mm
  • Cylinder width (incl. taps): up to 2,000 mm, special sizes on request 
  • All gearing modules available

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Pressure gauges

FULL CONTROL

Wink pressure gauges for adjusting and monitoring the cutting pressure for rotary cutting tools provide you with an effective and controlled process for all cutting tasks. The Wink pressure cells can be easily positioned immediately after changing jobs using the quick snap lock system.

ADVANTAGES

  • Extended cutting tool life
  • Cutting pressure can be adjusted with minimum effort
  • Quick snap locks are easy to install
  • Pressure cells can be rapidly repositioned using the quick snap locks when retooling equipment for a different diameter

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STEEL RULE DIES

STEEL RULE DIES

The quality of our steel rule dies can be seen in their minimal tolerances, as well their excellent ability to cut all adhesive composite materials and seamless rule joints.

QUALITÄT DURCH TRADITION

Dank unserer jahrzehntelangen Erfahrung in der Herstellung von Bandstahlschnitten und durch den Einsatz moderner Lasertechnik wird das traditionelle Werkzeug zum effektiven Produktionsmittel. Die Qualität unserer Bandstahlschnitte zeichnet sich durch geringe Toleranzen, gute Stanzfähigkeit aller Haftverbundmaterialien, sowie nahtlos übergehende Messeranschlüsse aus. Durch die speziell angepasste Schneidliniengeometrie ist es Wink gelungen, die Verformung der Schneidlinien in den Ecken auf ein Minimum zu reduzieren. Dadurch wird ein gleichmäßiges Stanzresultat und ein andruckfreies Stanzen selbst bei schwierigsten Materialien gewährleistet.

FÜR EXTREME FÄLLE: DIE WINK LT-SCHNEIDE®

Mit unserer LT-Schneide® maximieren Sie die Lebensdauer Ihres Bandstahlschnitts. Die spezielle Beschichtung sorgt für eine 4- bis 5-fache Standzeitverlängerung und wird somit zu einem wirtschaftlichen Phänomen. Die LT-Schneide® findet vor allem bei abrasiven Materialien Verwendung (Thermomaterialien, metallische Folien, Tyvek, fluoreszierende Farben).

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PROMOUNT ALIGNING TOOL

PROMOUNT ALIGNING TOOL

Quite often, positioning of the flexible dies precisely onto the magnetic cylinder presents a challenge. However, using the compact ProMount aligning tool, the perfect installation of your flexible dies is made easily and quickly.

Dimensions

  • 7 standard types (PM 1 - 7) for the most common narrow web machines and working widths 
  • each best suited for cylinder circumferences Z-65 to Z-204 (1/8‘‘ cp)
  • special sizes on request 

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MAGNETIC BASE PLATES

In many cases, our magnetic base plates for flat bed units can serve as an alternative to the steel rule die. Combining a magnetic base with a flexible die offers advantages, particularly when working with very delicate cutting contours.

Like our magnetic cylinders, Wink magnetic flat bad bases are also precision-made using advanced CNC technology. Together with standard formats for normal flat bed units, we also manufacture special formats on request. The extremely strong magnets guarantee perfect dimensional accuracy and prevent the flexible die from slipping.

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SMARTGAP CYLINDERS

ADJUSTABLE ANVIL CYLINDER

The wide range of materials and ever thinner liners make special demands on all die-cutting components. Adjustable anvil systems permit a variable adaptation of the gap to the respective requirements. However, in some applications problems arise with conventional adjustable systems, in particular with cutting-through, larger working widths and high production speeds. 

After long research and development work, we present the SmartGap which overcomes these limitations. You can adapt the gap to your needs flexibly and with great accuracy. The system is convincing with highly precise double-sided gap adjustment and its particularly stable construction which even makes cutting through possible without any problems.

Read more

รายละเอียด
หมวด: Wink
ฮิต: 6028

 

MAXIMUM PERFORMANCE

Our SuperCut dies make convincing products because of their very high operating performance even in the basic versions. For certain materials and applications, however, it makes sense to increase the lifetime of a tool even further through special types of finishings. The flexibility, tolerance and magnetic adhesion of the dies remain fully preserved with all coatings and hardening processes.

OVERVIEW OF VARIANTS

  • Laser hardening is generally recommendable for cutting-through as well as for difficult-to-cut filmic materials in large quantities.
  • MC coating offers very good protection against wear when die-cutting abrasive (thermal) materials.
  • Particularly in the processing of very abrasive materials and inks (thermal paper, opaque white, luminous paints) in long runs, the MCR coating offers a considerable prolongation of lifetime, also in combination with laser hardening.
  • Especially with particularly “extreme” materials and very large quantities, MC plus coating prolongs the service life of the flexible die to a maximum.
  • Our four non-stick coatings are the optimum solution if you are combating ink and adhesive residues. The non-stick coating minimises these residues on the cutting edges and on the surface of the die, thus ensuring an undisturbed production process
รายละเอียด
หมวด: Wink
ฮิต: 4154

ROTARY DIE-CUTTING WITH MAXIMUM EFFICIENCY

Wink cutting units are used in many industries in rotary converting machines and are perfectly adapted to the respective workflow and application.
Our die stations are convincing due to their special stability, and thanks to their modular design they enable the integration of a wide range of functions which ensure maximum efficiency and precision for die-cutting.

SPECIFICATIONS

  • Web width up to 1000 mm
  • Sturdy steel frame (nickel-plated or burnished), optionally stainless steel
  • Individual adaptation to the machine drive, optionally with support roller / drive shaft
  • Gear inside or outside
  • Unit fixed, axially adjustable on request
  • Multifunctional rail for flexible mounting of various accessory components
รายละเอียด
หมวด: Wink
ฮิต: 3249

In many cases, our magnetic base plates for flat bed units can serve as an alternative to the steel rule die. Combining a magnetic base with a flexible die offers advantages, particularly when working with very delicate cutting contours.

Like our magnetic cylinders, Wink magnetic flat bad bases are also precision-made using advanced CNC technology. Together with standard formats for normal flat bed units, we also manufacture special formats on request. The extremely strong magnets guarantee perfect dimensional accuracy and prevent the flexible die from slipping.

รายละเอียด
หมวด: Wink
ฮิต: 3508

ADJUSTABLE ANVIL CYLINDER

The wide range of materials and ever thinner liners make special demands on all die-cutting components. Adjustable anvil systems permit a variable adaptation of the gap to the respective requirements. However, in some applications problems arise with conventional adjustable systems, in particular with cutting-through, larger working widths and high production speeds. 

After long research and development work, we present the SmartGap which overcomes these limitations. You can adapt the gap to your needs flexibly and with great accuracy. The system is convincing with highly precise double-sided gap adjustment and its particularly stable construction which even makes cutting through possible without any problems.

รายละเอียด
หมวด: Wink
ฮิต: 3560

PROMOUNT ALIGNING TOOL

Quite often, positioning of the flexible dies precisely onto the magnetic cylinder presents a challenge. However, using the compact ProMount aligning tool, the perfect installation of your flexible dies is made easily and quickly.

Dimensions

  • 7 standard types (PM 1 - 7) for the most common narrow web machines and working widths 
  • each best suited for cylinder circumferences Z-65 to Z-204 (1/8‘‘ cp)
  • special sizes on request 
  1. STEEL RULE DIES
  2. Pressure gauges
  3. PRINTING CYLINDERS
  4. MAGNETIC CYLINDERS

Head Office :
iGS Innovative Graphics Solution  : The Terrace  1088/5-6   Petkaem 63 Alley   Phetkasem Rd.  Laksong Bangkae Bangkok Thailand
Tel : +66 2489 7115  Fax : +66 2489 7113 Email : sales@igs.co.th      

Showroom :
iGS Innovative Graphics Solution  :    59/46-47 Moo 12. Petkaem 120 Alley   Phetkasem Rd.  Omnoi Kratumban Samutsakorn Thailand 74130
Tel : +66 2489 7115  Fax : +66 2489 7113 
Email : sales@igs.co.th